Okay Chris, here's the question: Is there a method by which a polyethylene surface can be smoothed with the use of lighter fluid and flame? I realize this could be a touchy kind of repair, but I was told by a fellow one time who claimed to work in a plant that builds plastic kayaks that they use that method to fix minor flaws in boats that get slightly damaged in handling. He said they pour a small amount of lighter fluid onto the damaged area and light it. Apparently the plastic would smooth out as it melts and the flame could be quicly blown out.

I'm not likely to try anything like that, but I have wondered if the guy was telling the truth, or if he was just full of crap.

Chris,
Thanks for checking in on this subject. It's always nice to have the manufacturers support. Hopefully the group takes advantage of your offer to share your knowledge.

I have a Necky Santa Cruze (w/ skeg) bought new as a blem primarily for river use. Fabulous boat, hard chines, lots of rocker, nothing else like it. It has had close encounters with rocks and gravel. I took a palm sander to the bottom, as well as to the blem aspects of the top, worked like a charm. I then used 303 Protectant, which destroys friction, has super UV protection, and takes longer for me to type about than to put on. That stuff is magic. Chris, if you're listening, I have 3 friends who would buy a Santa Cruze if they could...