Pump Resources
The Bosworth Company, 930 Waterman Ave., East Providence, RI 02914
(888) 438-1110, bosworthco@aol.com,
www.bosworth.thomasregister.com/olc/bosworth/home.htm
(Manufacturer of Guzzler foot pumps)
Great River Outfitters, 4180 Elizabeth Lake Rd., Waterford, MI 48328
(248) 683-4770, sales@grokayaks.com,
www.grokayaks.com
Materials and Tools Required
*All metal hardware should be 18-8 grade stainless steel or better. If the hardware will be close to a compass, ensure that it is completely non-magnetic.
**The quantities of some materials are miniscule—hopefully you either have them on hand or can borrow them.
Materials—Bulkhead Mount
At approximately $55, the pump is the most expensive part. Total project cost is just over $100.
Foot-operated bilge pump
*(4) 3" x 1/4" x 20 threads-per-inch (t.p.i) pan or round-head machine screws
(12) 1/4" nylon lock nuts
(8) 1/4" interior diameter (i.d.) flat washers
(4) 20 1/4" x 20 t.p.i. acorn/cap nuts
(8) 1/4" i.d. neoprene washers
(4) 1" hose clamps
(2) plastic brackets for 1" electrical
conduit
6 feet of 1" non-crimping bilge hose
One small tube marine caulk
Pump jig: 5" x 8" scrap piece of 1/4"
plywood/masonite
1" to 1 1/2" Schedule 40 PVC coupling
(for strum box)
1" through-hull fitting
One roll, 1/2" double-sided tape
**(2 or 3) 1"x4" fiberglass tape pieces
30-minute or marine-grade epoxy
Tools List
3/8" power drill
1/4" brad point drill bit
1 1/4" hole saw bit
Retracting metal tape measure
Carpenter’s pencil or other marker
Hack saw
Screw driver
Ratchet wrench
Scissors (for cutting fiberglass tape)
A work light or strong flashlight that you can place inside the hull. (Note: hot lights can warp thermoplastics.)
Additional Materials—Bulkhead Stand-Off Mount
3" outside diameter plastic pipe
*(4) 1/4" pan head machine screws (length
as required)
Additional Materials—Bracket Mount
Scrap 3/8" plywood, approx. 6"x14"
Fiberglass cloth, 12 oz.—30"x30"
Fiberglass tape, 9 oz.—2"x10'
Fiberglass resin/qt.
Fiberglass hardener/pt.
Measuring pumps set
Additional Tools—Bracket Mount
Profile gauge, spreaders, vapor respirator, latex gloves. (Vinyl gloves are fine but must be heavy enough to prevent chemicals crossing to skin. Light-duty household-grade gloves aren’t suitable.) |