Subscribe to Seakayaker
Seakayaker Magazine
 On Sale Now!
Sea Kayaker August Edition
2. Installation
The next step is to install mounting screws on the pump, make a jig and install the cockpit-side nuts and washers. The jig is just a scrap of plywood cut to roughly the footprint of the pump with drill bit guide holes for the pump mounting screws. You’ll use the jig for three tasks: to position the pump on the bulkhead, to drill the screw holes in the bulkhead and to position the nuts and washers on the screw shanks.

• Place your screws through the screw holes on the pump body and secure each with a lock nut. While not absolutely necessary, this keeps the screw ends from moving when you’re marking their position on the jig and, later on, helps in pushing the screws through the holes you drill in the bulkhead. If your screws don’t have fully threaded shanks, then you will have to ignore this step. (Fully threaded screw shanks aren’t always easily available in lengths over 3".)
Pump with screws in jig.
• Cut your jig material to size: 8 1/2" by 5 1/2".

• Place the pump, screw ends down, on the jig so that no part of the pump hangs over the edge and the screws are all parallel.

• Trace around the end of each screw where it contacts the jig.

• Drill a 1/4" hole for each screw and check that all screws will go into their respective holes at the same time.

• Separate the pump from the jig so that you can put the bulkhead-side nuts and washers on the screws. First, back on the lock nuts, followed, in order, by the steel and neoprene washers. Slide the jig back on the screws until it is in contact with the pump. Adjust the nuts so that the neoprene washers are secured between the jig face and steel washers.

To gain more room to work, you can remove your foot pegs (or rudder pedals) and tracks.


< < BACK NEXT > LAST PAGE >>

Home
SubscribeWhere to Find UsContact UsAbout Us
PO Box 17029, Seattle, WA 98127
Phone: 206-789-9536 • Fax: 206-781-1141